Stories
Cases
Smoke detector
Cases
| 14-07-2022
Reading time: 2 min.
“Rompa handled the first project in a professional and proactive manner and achieved excellent results. From that moment on, Rompa has acted as the full-service partner during a variety of projects for Johnson Controls – formerly known as Tyco. During complex, versatile projects that involved more than sixty moulds, collaboration, service and quality were all of a consistently high level. Investing in a robot contributed to achieving automation of the production and assembly processes.”
| Customer | Johnson Controls |
| Product | Smoke detector |
| Techniques & services | Injection moulding, insert moulding, thermoforming, sourcing (purchasing components), assembly |
| Process | Via our network we came into contact with Tyco (known today as Johnson Controls). Together we worked on a trial project to demonstrate our added value. Following that initial project, Rompa was awarded the entire project. This project was quite complex due to the number of moulds (65), the diversity of the products, the variety of components to be purchased and the processing of the products using various types of finishes. The project also involves insert moulding, including an automated assembly process. A robot places metal components in a mould, after which the second part is added via injection moulding. We also assembled LED lights and diodes. |
| Material | Mainly PC/ABS, PBT, PC |
| QA Method | AQL |
| Production run | From 10,000 to 1,000,000 units per year |
| Production site | Rompa CZ |
| Delivery | Europe |
Did you know that...
...we produce over 100 million automotive parts per year for Bosch?
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Distributing station for fibreglass cables
”The wide variety of components that have to be produced, combined with the procurement of a large quantity of parts and a multi-stage assembly process creates a complex challenge.”
Automotive parts
The dedication and commitment of Rompa’s professional, international project team and their excellent lines of communication with the project leaders at Bosch contribute to ensuring a speedy and efficient process ...
Keeping children safe on the road
“The collaboration with Britax Römer has greatly intensified in a short period of time, partly due to the custom solutions that Rompa Group offers.”
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